LEGO BUILDS for the past 5 weeks. I am still sorting but a few of the builds are the Police boat, the wind mill and the fire station. Most are still missing 2 to 3 pieces and i add them to the build when I find them during sorting. It feels like a major accomplishment when you find the one or two bricks that complete a build!
After taking some time away from the project to think about how I was going to fabricate the X, Y and Z axis mechanical aspect, I finally rolled up my sleeves and tried out my first idea. Using the aluminum stock and a drill press I fashioned some very solid mounts for the roller bearings and the thread stock.
Having the goal of just getting my first axis working and thus allow me to review how the assembly works, before committing to having all of them done this way ( in case there is an issue).
Drilling out the center of the beam… this will house the roller bearing.
Posting the other end where the stepper motor will mount.
Keeping it simple is my goal… so hammering in a single nut into the plate bracket made sense… and if needed I can adjust it.
Of course I am back to building now so i will be sure to post the next stage of the X axis. and how things are progressing. It seems like this will be a fall project as right now the weather is great for riding my old scooter.
I think once this axis is fully assembled I can experiment with the motors, the controllers, the emergency stop and limit switches… the wiring harness will be interchangeable thus I can try each section of the harness only using the X axis. Check each electronics board will be the next post… hope to have you reading it very soon!
Wanting to have a bar for the patio, I started with reclaimed wood from a torn down fence, some pallets and some wood dowels.
The sides I bought some pine planks… the fence posts had the slots and the wood dowels i used to pin all the 4×4 posts together. I will have to finish up the build with a counter and a few wine crates to go underneath to hold glasses and bottles. A good thick coat of polyurethane and I will be done. I was thinking I should stain it and then distressed the wood with chains and a hammer to give it an old school appearance… but I will see how the finish “clean” looks and go from there… I am sure the weather here will make this happen for me.
I will be sure to take some more photos when it is complete. I am thinking a few string of lights on it too for the patio will make it stand out.
So I started with the Yellow Castle, LEGO Kit # 375
It was easy to find the bricks and sorting helped me build the walls quickly, but now the search will be for the Knights and Guard men.
Here it is below about 95% complete…
I also started the the motorcycle sales and repair shop… LEGO Kit #6373… Still missing a few roof pieces, and a front door. the 2 LEGO mini figures that come with this kit I have not searched for, but I know I have them somewhere in my many bins.
Since I had started the shop I figure this little kit with the trailer for the motorcycle would be a good addition. LEGO kit #6654… and like the other builds… I have not found the driver.
The police station brought back some memories… one of the first big LEGO kits that started my collection. LEGO # 588. It still needs some work… a helicopter, the garage doors and the jail cell windows.
The Space Cruiser #487, was my first LEGOLAND Space kits… the white and red Space men are ready for an adventure. This kit I am pretty sure was given to me by my Grandmother and was when I was about 3 or 4 living in Stead Nevada.
While in college during the week I would typically have one day off from classes that I would use to work around the house, do chores, and study, but for the most part I kept busy with the basics and never really worked out in my wood shop I had set up in the garage.
One such day off, I decided that I would work in the garage and make some cuts on the table saw, as I was always building speaker cabinets as a hobbyist in the audiophile world. This day the weather in Reno was warm and sunny, with the spring in full bloom. With the temperature still warm outside, anytime out in the garage would require I open the large bay door up and allow the soft breeze to cool my work area. With hearing protection in and my dusty goggles on, I got to work.
The desert land around our house just north of Sparks was being developed and made for some interesting run-ins with all kinds of wild things. Rabbits, field mice, snakes and plenty of bugs. These items of the wild kingdom would be searching for shelter and looking for a cool safe place, so we always were keeping an eye out for Mother Nature’s creatures. After finishing up with my project, I turned on the radio and sat at my bench. With my heighten awareness I was not startled to hear a ruffle under my car parked on the other half of the garage. I figured that during my time with the garage door open that a rabbit had made its way into the cool and shady garage to get out of the afternoon sun. Grabbing my long broom stick and crawling down onto all four, I could get a good look to see where I needed to scoop the creature back into the wild with a gentle poke of the broom.
Looking underneath the car I could see a very small furry animal, and upon closer inspection I could see it trembling. Not wanting to hurt it I made my way closer under the car. As it slowly was scooted out from under the car it made no moves to try and escape as it was curled up into a little ball. Emerging a puppy poodle… covered in weeds and mud on his paws, he looked as if he had been on a great adventure and with wirery black and gray fur he looked bigger that he really was, being small enough to fit into both of my hands comfortably I brought him out into the day light.
Cleaning the little puppy off in the lawn with some dish soap, a plastic container and the garden hose I could tell that he could not be much more the a few months old, underweight and needing some food and water. Playful and I am sure very excited to have found someone to take care of him after his big adventure in the Nevada desert.
Not having any dog food and none of my neighbors having any pets… I decided to get some water to drink and a uncooked hot dog for the little guy to eat. He quickly devoured the hot dog and began lapping up the cool water from the small bowl. He was here to stay.
After Adrienne and I determined my first check and diagnose of the puppy being a female puppy was wrong, we were now proud adopted parents to this very tiny and very cute poodle puppy. But what to name him. He would follow me around with great excitement, as if I was going to feed him another hot dog, and my wife determined that he would be forever my shadow. And so it was…his name would be… Shadow. Now almost 12 year has gone by since we took in our smart and kind puppy. He will always be my puppy. Shadow still runs around and prances like the first time feeding him, even if it isn’t a hot dog, but he will do the same for a treat, or if I walk in from work or if we have been out for the day, he still has his magical skill of being our “Shadow”
With a very large collection of LEGO kits from my youth I decided to start the very long process of sorting all of my unassembled bricks. I have some new rules that I will follow from here on out, as this experience of sorting is mind boggling and painful… the time it will take to sort, clean and rank each brick will take me a year or more. The reason for the ranking is I want to try and determine the old brick and use them in the older kits from the early 80 since those bricks will be older, less vibrant in color and thus provide the vintage look I am going for when I put all the kits on display. With that in mind the process of finding the instructions is fun, and rediscovering the plans of my past. When I would sit for hours building a LEGO town with enough fire protection and police protection in my small world that I was able to forget the world around me and be at peace.
My first build will be the original police station my parents got me when I approximately 6 or 7.
As the builds become reality I will post the kits. I think that if I did one a month that it will take me about 6 to 7 years to build ALL of my LEGO kits… sorting is my first task… but some other rules I will start with my collection…
1. Leave kits built, if the kit is to be taken apart for storage or transportation, then it will be placed into a ziplock bag and the instructions will be placed with the bricks.
2. I will never mix new bricks with old bricks.
3. Bricks that have not been put with a kit will be organized.. (I am going to try and put all build bricks, plates, tiles, roof sloped bricks into the correct color bins with tools, mini figures, etc. into the same type of sorted bins… vintage, new, and unknown)
I also will be cataloging these kits… here is a start of the process in excel format.
Well back to sorting… more pictures as they become complete kits, cleaned, assembled and ready for display.
|Kit Number||Kit Name||Plans||Built||own original kit / QTY|
|6||police station #1||x||1|
|7||police station #2||x||1|
|8||police station #3||1|
|10||old town main street||x||no|
|12||fire snorkel truck||1|
|17||ice cream store||x||no|
Over the weekend I did a quick schematic for all components that would need to be on the main frame of the 3D printer. This allowed me to quickly get a wire count and make a harness. DC power, stepper motor signals, limit switch signal, power for the heater for the plate and extruder, LED lighting and an encoder will all be using this harness and will be routed and zip tied on the frame to minimize the interference. Using my new label maker, I labeled each pair and will make for an easy install once the mechanical structure starts to take form.
Digging around in my electronics bins I found great limit switches that will tell the controller when the limits of the axis has been mechanically reached, thus stopping the stepper motors from getting damaged. I went to Ace Hardware (one of my favorite places) and bought my thread rod 1/4 inch which will work great with my 6mm ball bearing paired sets.
Molex connectors will be used for the stepper motor connections and the washers and nuts hardware will be used to mount the heat plate, extruder, and axis arm to the thread rod.
Close up of the limit micro switches, below.
I am having fun with my new label maker… ebay for 10 bucks.
The Denver area is going to get a big rain/snow storm event this weekend, so I hope to work a bit more on my 3D Printer. I have to determine the best way for coding allowing for some freeware to convert G-code into data my Arduino will understand and move the stepper motors. I also will try and finish up the mechanical frame and how i plan to mount the limit switches, thread rod, stepper motors and the power supply.